Epoxy Coated Steel Tank
Reference Standard of Epoxy Coated Steel Tank
AWWA D103
BS7543
NFPA22
NSF61
Application of Epoxy Coated Steel Tank
| Water | |||
◆ Potable Water | ◆ Flocculation | ◆ Disinfection | ◆ Distilled Water |
◆ Raw Water Storage | ◆ Filtration | ◆ Fire Protection | ◆ Deionized Water |
Wastewater | |||
◆ Flow Equalization | ◆ Tricking Filters | ◆ Landfill Leachate | ◆ Primary & Secondary |
◆ Anaerobic & Aerobic Digestion | ◆ Storm Water Run-off | ◆ Sedimentation | ◆ Sludge Storage |
◆ Aeration | |||
Industrial Liquids and Chemicals | |||
◆ Fertilizer | ◆ Glycols | ◆ Detergents | ◆ Resins |
◆ Lime & Carbonate Slurry | ◆ Fuel Oils | ◆ Insecticides | ◆ Lubricants |
◆ Mining Fluids & Slurry | ◆ Polymers | ◆ De-Icer | ◆ Food Additives |
◆ Secondary Containment | ◆ Edible Oils | ◆ Dye & Pigments | ◆ Asphalt |
◆ Pulp & Paper Processing | ◆ Paints & Primers | ||
Advantage of Epoxy Coated Steel Tank ● Start of art flat panel design ● Swift and safe installation ● Ease and economical shipment to site ● Resistant to corrosion and abrasion ● Low maintenance cost ● Flexibility in dimensions and capacities |
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Coating of Epoxy Coated Steel Tank
Internal Coating-RESICOAT® R4-ES
ITEM | Test | RESICOAT® R4-ES |
DRY film thickness | Non-Destructive Test | 6-9 mils / 150-250 mironcs |
Hot water immersion 90 days, 70℃ | AWWA C550 | Pass |
Adhesion after 7 days, 90℃ water | ISO4624 | ≥16MPa |
Corrosion resistance | Salt Spray ISO9227/ASTM B117 | Meets or Exceeds |
Impact resistance | ASTM G14 3.2mm (1/8inch) steel plate | ≥18joule |
PH range | 3-13 | |
Abrasion resistance | Abrasion wheel ASTM 4060 | CS-17, 1000g, 1000 cycles<40mg |
Hardness | ISO15184/ASTM D3363 | 2H |
Chemical immersion | 50% NaOH, 50% H2SO4 | 2 year no change |
Holiday test | 1100V every panel | Discontinuity free (zero defects) |
External Coating-INTERPON® D2525
ITEM | Test | RESICOAT® R4-ES |
DRY film thickness | Non-Destructive Test | 150-230 mironcs |
UV resistance | Florida outdoor exposure testing | 5years |
Color stability | Florida outdoor exposure testing | 5years |
Impact resistance | ISO6272 | Pass Qualicaot Class 2 Requirement |
Fusion Bonded Epoxy Processing
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Operating from a purpose built state of the art manufacturing plant, we use both CNC punch and laser cutting equipment in its semi-automated production line.
All raw materials are quality checked on arrival before moving into the production phase. Black steel panels are lasered or punched, depending on their thickness, prior to being shot-blasted to SA2.5/SSPC10 near white finish. After shot-blasting the sheets are automatically transferred to the paint line via vertical rollers if necessary. At point of transfer the panels are automatically weighed as a final quality check on material thickness before being coated.
Following the coating process, the panels undergo three separate quality checks to confirm the external panel color, internal coating thickness (micrometer) and internal coating integrity (high voltage holiday test). Balmoral operates a zero defect policy with every defective panel being rejected.
Once the final inspection has taken place the finished sheets are packed onto heat treated pallets or crates for transportation.
During panel production, tank components, including nuts, bolts, washers, sealants, etc, are packaged according to the bill of material, whilst fabricated items are procured, produced, quality checked and packed for transport.
Roof Options of Epoxy Coated Steel
Open Top/Epoxy Lined Deck/Aluminum Dome/FRP Plastic Roof and Trough.
Ancillary Range of Epoxy Coated Steel
Ladder, Platform, Manway, Connection, Launder, Floor, Walkway, Level Indicator, Hatch, Vent, ect.
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