Geosynthetics Weld and Test Equipment
Installation Equipments
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Wedge Welding Machine | Heavy Duty Wedge Welding Machine |
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Extrusion Welding Gun | Hot Air Welding Gun |
Wedge Welding Machine
The Wedge Welding Machines adopts a hot wedge structure, which is small in size and light in weight. Suitable for welding of geomembranes such as HDPE, LDPE, PVC, EVA, ECB, PP, etc. The welded products are used in tunnels, subways, water conservancy, agriculture, landfills, waterproof and seepage engineering, chemical mines, sewage treatment, roof construction, etc.
Advantage of Wedge Welding Machine
● Standard production
Full mold processing, high assembly accuracy, stable quality and long service life.
● Control system
Advanced feedback type intelligent digital control system, high control precision and strong protection function.
● Pressure regulation
The unique pressure adjustment mechanism can be fine-tuned according to the material and thickness of the membrane material to achieve the best welding effect.
● Roller
Imported silicone pressure roller, good elasticity, high temperature resistance, strong wear resistance; special knurled steel pressure roller, non-slip, non-wearing, better welding effect of film material above 1mm.
● Heating system
Special alloy wedge cutter with high-power heating tube, high heating efficiency and long service life
Item | Value |
Rated Voltage | 230V/120V (±5%) |
Rated Power | 800W/1100W |
Frequency | 50/60HZ |
Heating Temperature | 50~450℃ |
Welding Speed | 0.5-5m/min |
Material Thickness Welded | 0.2mm-1.5mm (single layer) |
Seam Width | 12.5mm*2 |
Weld Strength | ≥85% base material |
Overlap Width | 10cm/15cm/20cm |
Digital Display | Optional |
Heavy Duty Wedge Welding Machine
The Heavy Duty Wedge Welding Machine adopts advanced hot wedge structure, which has high heating efficiency and fast welding speed. Especially suitable for 1.0-3.0mm thick HDPE film materials. The welded products are used in water conservancy, aquaculture, landfill, chemical mining, sewage treatment, roofing construction and other fields of waterproof and seepage engineering.
Advantage of Heavy Duty Wedge Welding Machine
● Closed loop control system
The operation is simple and intuitive, heating temperature closed-loop control, on-site working voltage display, real-time monitoring of working parameters.
● High torque transmission system
The high-torque motor adopts a precise two-group transmission mechanism, which can easily realize large-slope crawling and relatively harsh construction environment.
● Pressure regulation system
The advanced T-shaped cantilever head design and pressure adjustment mechanism ensure that the left and right weld bead pressures are balanced, the weld seam is uniform, and the welding pressure is continuously adjustable.
● Roller
Special steel pressure roller, strong pressure, non-slip, durable.
● Newly upgraded heating system
The hot wedge structure is stronger, can increase the contact area with the welding material, and increase the welding efficiency by 30%.
Item | Value |
Rated Voltage | 230V/120V (±5%) |
Rated Power | 1800W/1650W |
Frequency | 50/60HZ |
Heating Temperature | 50~450℃ |
Welding Speed | 1-5m/min |
Material Thickness Welded | 1.0mm-3.0mm (single layer) |
Seam Width | 15mm*2 |
Weld Strength | ≥85% base material |
Overlap Width | 12cm |
Digital Display | Temperature/Speed |
Welding pressure | 100-1000N |
Extrusion Welding Gun
The Extrusion Welding Gun has the functions of dual independent heating of base material and welding rod, digital temperature control display, 360-degree rotating welding nozzle, motor cold start protection and other functions. The shape design of the extrusion drill blower makes it possible to weld quickly even in small welding occasions. The welding gun is mainly used for welding HDPE, PP plastic pipes, plastic plates, plastic decks, plastic water tanks, and plastic film materials.
Advantage of Extrusion Welding Gun
● Dual heating system
The electrode feeding heating system and hot air heating system ensure the best welding quality.
● Digital display controller
Microcomputer chip control, simple and intuitive operation, strong protection function.
● 360 degree rotating welding head
The 360-degree rotating hot-air welding nozzle can meet different needs.
● Motor cold start protection
The extrusion motor will automatically stop if it does not reach the set melting temperature, avoiding losses caused by operating errors.
Item | Value |
Rated Voltage | 230V/120V (±5%) |
Frequency | 50/60HZ |
Extruding Motor Power | 800W/1200W/1300W |
Hot Air Power | 1600W/3400W |
Welding Rod Heating Power | 800W |
Air Temperature | 20-620℃ |
Extruding Temperature | 50-380℃ |
Extruding Volume | 2.0-2.5kg/h |
Welding Rod Diameter | Φ3.0-5.0mm |
Driving Motor | Hitachi/Metabo/Feiji |
Hot Air Welding Gun
The Hot Air Welding Gun adopts ergonomic design, which is more portable, practical and comfortable. Equipped with a newly upgraded motor, high-quality waterproof switch and durable heating core make this air gun popular among users. The Hot Air Welding Gun is widely used in welding and processing of plastic film materials, plates, pipes, and plastic floors. It can also be used for thermoforming, heat shrinking, drying, and ignition operations.
● Welding nozzle
A variety of stainless steel welding nozzles can be freely selected according to application requirements.
● Heating element
Imported heating wire, high temperature resistant ceramics and silver-plated terminals are selected, which can work continuously for a long time under high temperature environment.
● Dynamic balance
All welding guns have undergone dynamic balance testing to ensure stable air flow and no vibration during use.
● Temperature is adjustable
The temperature can be adjusted freely between 20-620℃, which is safe and reliable.
● Handle
Ergonomically designed, it is convenient to hold, more comfortable to use for a long time, and effectively improves construction efficiency.
Item | Value |
Rated voltage | 230V/120V (±5%) |
Rated power | 1600W/3400W |
Temperature adjustment range | 20~620℃ |
Air volume | Max. 180L/min, 360L/min |
Handle diameter | Φ58mm/Φ65mm |
Digital display | Optional |
Testing Equipments
![]() | Air Pressure Detector is one of testing tools which is used for testing the welding seam quality. Working principles: pumping 0.2-0.3Mpa air into the cavity; after five minutes, if the pointer doesn't move which means the welding seam pass the inspection. |
![]() | Vacuum Tester is mainly used to test the welding quality, welding effect and accurate positioning of leaking points on the parts where inflation testing cannot work or welding rods have been applied to repair shortage and leakage at planar construction sites. |
![]() | Tensionmeter is the best tool for tensile testing on construction. It can be used for geomembrane weld seam strength test and shearing, peeling and tensile test for geosynthetics. Data memory card is optional. |
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